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Ten-Station Automatic High-Pressure Relay Gas Filling and Sealing Machine for Custom Automotive Relays | Auto Parts Test Equipment

Ten-Station Automatic High-Pressure Relay Gas Filling and Sealing Machine for Custom Automotive Relays | Auto Parts Test Equipment

Brand Name: HeJin
Model Number: HJ210
MOQ: 1 Set
Price: Negotiatable
Payment Terms: L/C,T/T,D/P
Supply Ability: 1 set per 3 months
Detail Information
Place of Origin:
China
Certification:
Third party calibration certificate/ CE(cost additional)
Control System:
PLC Automatic Control System
Operation Interface:
Interactive Touch Screen HMI
Total Workstations:
10 Stations
Operating Mode:
2 Groups Of 5 (Alternating: Vacuum/Filling Parallel With Loading)
Helium Leak Rate:
< 1*10⁻⁷ Pa.m³/s
Leak Detection Method:
Helium Spraying Method (Requires 1 Helium Detector Per 10 Machines)
Inflation Pressure Range:
< 0.4MPa
Single Machine Efficiency:
≥ 250 PCS / Hour
Packaging Details:
Plywood
Highlight:

automatic high-pressure relay gas filling machine

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custom automotive relay sealing machine

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Product Description

Ten-Station Automatic High-Pressure Relay Gas Filling and Sealing Machine for Custom Automotive Relays | Auto Parts Test Equipment

Product Description

HeJin Ten-Station Automatic High-Pressure Relay Gas Filling and Sealing Machine is designed for the automated gas filling and sealing process of customized high-pressure relays. With a ten-station working configuration, the system is developed for manufacturers seeking a more consistent, efficient, and repeatable production process for sealed relay components.

As a direct manufacturer of Auto Parts Test Equipment, HeJin provides equipment development, mechanical design, manufacturing, commissioning, and technical support from one source.

Product Introduction

Ten-Station Automatic Gas Filling and Sealing for High-Pressure Relay Manufacturing

A reliable relay starts long before it reaches the final inspection stage.

For customized high-pressure relays, the internal gas environment and sealing quality can directly influence the consistency and long-term reliability of the finished component. Manual gas filling and sealing processes can introduce differences between operators, particularly when production volume increases or product specifications change.

The HeJin Ten-Station Automatic High-Pressure Relay Gas Filling and Sealing Machine was developed to address this production challenge.

Designed specifically for the gas filling and sealing of customized high-pressure relay products, the machine integrates multiple working stations into an automated production process. The ten-station configuration allows several workpieces to be processed within the same production cycle, helping manufacturers improve workflow continuity while reducing unnecessary manual intervention.

Main Features

  • 1. Ten-Station Production Configuration

    The machine adopts a 10-station working configuration, allowing multiple relay workpieces to enter the production process in a coordinated manner.

    This configuration is particularly useful for manufacturers looking to increase production efficiency without simply adding more individual machines.

  • 2. Designed for Customized High-Pressure Relays

    High-pressure relay structures are not always identical.

    Different products may have different filling ports, sealing structures, dimensions and process requirements.

    HeJin can develop corresponding fixtures and process configurations according to the customer's actual workpiece.

  • 3. Automatic Gas Filling Process

    The equipment is designed to automate the gas filling operation required during relay production, helping maintain a more consistent manufacturing process.

  • 4. Automatic Sealing and Cutting

    After the required gas filling process is completed, the equipment performs the corresponding sealing/cutting operation according to the configured process.

    This reduces unnecessary manual operations and helps improve process consistency.

  • 5. Multi-Station Process Coordination

    Multiple stations work as part of an integrated production system rather than operating as isolated manual workbenches.

Technical Parameters

Parameter Category Specific Technical Details
Control System Type PLC Automatic Control System
Operation Interface Interactive Touch Screen HMI
Total Workstations 10 Stations
Operating Mode 2 Groups of 5 (Alternating: Vacuum/Filling parallel with Loading)
Helium Leak Rate < 1*10⁻⁷ Pa.m³/s
Leak Detection Method Helium spraying method (Requires 1 helium detector per 10 machines)
Pressure Rise Rate (Main) Vacuum to 5x10⁻⁴ Pa, hold 24H -> Vacuum remains ≤ 5Pa
Inflation Pressure Range < 0.4MPa
Single Machine Efficiency ≥ 250 PCS / Hour

Main Functions

Function Description
Relay loading Position customized relay workpieces into dedicated fixtures
Workpiece positioning Maintain stable positioning during the gas filling and sealing process
Gas filling Introduce the required process gas into the relay
Process control Coordinate the programmed production sequence
Sealing Seal the relay after the required filling process
Cutting Perform the specified cutting operation associated with the sealing process
Multi-station operation Process workpieces through ten working stations
Fixture positioning Secure workpieces according to their customized structure
Automated sequence control Coordinate different process actions in the configured sequence
Production consistency Reduce variation caused by repeated manual operations

Core Technology

Automated Gas Filling + Sealing Process Integration

The core concept of the machine is to combine the gas filling and subsequent sealing operation into a coordinated automated production sequence.

For customized relay manufacturing, the process can generally be understood as:

Workpiece Loading → Positioning → Gas Filling → Filling Completion → Sealing/Cutting → Workpiece Unloading

The key engineering challenge is not simply automation.

It is the ability to maintain:

  • Repeatable positioning
  • Stable process timing
  • Consistent gas filling conditions
  • Controlled sealing action
  • Reliable fixture alignment
  • Coordinated multi-station operation

This is where customized mechanical design and process engineering become important.

Product detail images

Ten-Station Automatic High-Pressure Relay Gas Filling and Sealing Machine for Custom Automotive Relays | Auto Parts Test Equipment

FAQ

  • 1. What is this ten-station relay machine used for?

    It is designed primarily for the automated gas filling, sealing and cutting process of customized high-pressure relay products.

  • 2. How many relays can the machine process?

    The machine uses a 10-station configuration. Actual production capacity depends on the configured process cycle, workpiece structure and loading/unloading method.

  • 3. Can the machine be customized for our relay?

    Yes. Customized relay products can require dedicated fixtures and process configurations. HeJin can develop the equipment according to customer drawings, samples and production requirements.

  • 4. Is the machine suitable for automotive relay manufacturing?

    Yes. The equipment is positioned for customized relay production and fits within the broader Auto Parts Test Equipment and automotive component manufacturing ecosystem.

  • 5. Does the machine perform leak testing?

    The primary purpose of this machine is gas filling and sealing/cutting. If final hermeticity testing is required, HeJin can provide dedicated helium leak testing equipment as a downstream inspection solution. HeJin already offers multi-station relay helium leak detection systems.

  • 6. Can HeJin design a customized fixture?

    Yes. Fixture design can be developed according to the relay's dimensions, structure and process requirements.

About HeJin

HeJin — Engineering the Equipment Behind Better Manufacturing

At HeJin, we understand that industrial equipment is never just a machine.

Behind every piece of equipment is a production target, a quality requirement and a customer who needs the process to work reliably day after day.

HeJin focuses on the development and manufacturing of specialized industrial equipment for automotive components, leak detection, gas handling, automated production and testing applications.

Our capabilities cover:

  • R&D
  • Mechanical Design
  • Electrical Engineering
  • Manufacturing
  • Assembly
  • Commissioning
  • Technical Support

For customized equipment projects, we work directly with customers to understand their products and production processes before developing the appropriate equipment solution.

Our goal is straightforward:

Make complex industrial processes easier to control, easier to repeat and easier to scale.