| Brand Name: | HeJin |
| Model Number: | HJ210 |
| MOQ: | 1 Set |
| Price: | Negotiatable |
| Payment Terms: | L/C,T/T,D/P |
| Supply Ability: | 1 set per 3 months |
Ten-Station Automatic High-Pressure Relay Gas Filling and Sealing Machine for Custom Automotive Relays | Auto Parts Test Equipment
Product Description
HeJin Ten-Station Automatic High-Pressure Relay Gas Filling and Sealing Machine is designed for the automated gas filling and sealing process of customized high-pressure relays. With a ten-station working configuration, the system is developed for manufacturers seeking a more consistent, efficient, and repeatable production process for sealed relay components.
As a direct manufacturer of Auto Parts Test Equipment, HeJin provides equipment development, mechanical design, manufacturing, commissioning, and technical support from one source.
Product Introduction
Ten-Station Automatic Gas Filling and Sealing for High-Pressure Relay Manufacturing
A reliable relay starts long before it reaches the final inspection stage.
For customized high-pressure relays, the internal gas environment and sealing quality can directly influence the consistency and long-term reliability of the finished component. Manual gas filling and sealing processes can introduce differences between operators, particularly when production volume increases or product specifications change.
The HeJin Ten-Station Automatic High-Pressure Relay Gas Filling and Sealing Machine was developed to address this production challenge.
Designed specifically for the gas filling and sealing of customized high-pressure relay products, the machine integrates multiple working stations into an automated production process. The ten-station configuration allows several workpieces to be processed within the same production cycle, helping manufacturers improve workflow continuity while reducing unnecessary manual intervention.
Main Features
1. Ten-Station Production Configuration
The machine adopts a 10-station working configuration, allowing multiple relay workpieces to enter the production process in a coordinated manner.
This configuration is particularly useful for manufacturers looking to increase production efficiency without simply adding more individual machines.
2. Designed for Customized High-Pressure Relays
High-pressure relay structures are not always identical.
Different products may have different filling ports, sealing structures, dimensions and process requirements.
HeJin can develop corresponding fixtures and process configurations according to the customer's actual workpiece.
3. Automatic Gas Filling Process
The equipment is designed to automate the gas filling operation required during relay production, helping maintain a more consistent manufacturing process.
4. Automatic Sealing and Cutting
After the required gas filling process is completed, the equipment performs the corresponding sealing/cutting operation according to the configured process.
This reduces unnecessary manual operations and helps improve process consistency.
5. Multi-Station Process Coordination
Multiple stations work as part of an integrated production system rather than operating as isolated manual workbenches.
Technical Parameters
| Parameter Category | Specific Technical Details |
|---|---|
| Control System Type | PLC Automatic Control System |
| Operation Interface | Interactive Touch Screen HMI |
| Total Workstations | 10 Stations |
| Operating Mode | 2 Groups of 5 (Alternating: Vacuum/Filling parallel with Loading) |
| Helium Leak Rate | < 1*10⁻⁷ Pa.m³/s |
| Leak Detection Method | Helium spraying method (Requires 1 helium detector per 10 machines) |
| Pressure Rise Rate (Main) | Vacuum to 5x10⁻⁴ Pa, hold 24H -> Vacuum remains ≤ 5Pa |
| Inflation Pressure Range | < 0.4MPa |
| Single Machine Efficiency | ≥ 250 PCS / Hour |
Main Functions
| Function | Description |
|---|---|
| Relay loading | Position customized relay workpieces into dedicated fixtures |
| Workpiece positioning | Maintain stable positioning during the gas filling and sealing process |
| Gas filling | Introduce the required process gas into the relay |
| Process control | Coordinate the programmed production sequence |
| Sealing | Seal the relay after the required filling process |
| Cutting | Perform the specified cutting operation associated with the sealing process |
| Multi-station operation | Process workpieces through ten working stations |
| Fixture positioning | Secure workpieces according to their customized structure |
| Automated sequence control | Coordinate different process actions in the configured sequence |
| Production consistency | Reduce variation caused by repeated manual operations |
Core Technology
Automated Gas Filling + Sealing Process Integration
The core concept of the machine is to combine the gas filling and subsequent sealing operation into a coordinated automated production sequence.
For customized relay manufacturing, the process can generally be understood as:
Workpiece Loading → Positioning → Gas Filling → Filling Completion → Sealing/Cutting → Workpiece Unloading
The key engineering challenge is not simply automation.
It is the ability to maintain:
This is where customized mechanical design and process engineering become important.
Product detail images
FAQ
It is designed primarily for the automated gas filling, sealing and cutting process of customized high-pressure relay products.
The machine uses a 10-station configuration. Actual production capacity depends on the configured process cycle, workpiece structure and loading/unloading method.
Yes. Customized relay products can require dedicated fixtures and process configurations. HeJin can develop the equipment according to customer drawings, samples and production requirements.
Yes. The equipment is positioned for customized relay production and fits within the broader Auto Parts Test Equipment and automotive component manufacturing ecosystem.
The primary purpose of this machine is gas filling and sealing/cutting. If final hermeticity testing is required, HeJin can provide dedicated helium leak testing equipment as a downstream inspection solution. HeJin already offers multi-station relay helium leak detection systems.
Yes. Fixture design can be developed according to the relay's dimensions, structure and process requirements.
About HeJin
HeJin — Engineering the Equipment Behind Better Manufacturing
At HeJin, we understand that industrial equipment is never just a machine.
Behind every piece of equipment is a production target, a quality requirement and a customer who needs the process to work reliably day after day.
HeJin focuses on the development and manufacturing of specialized industrial equipment for automotive components, leak detection, gas handling, automated production and testing applications.
Our capabilities cover:
For customized equipment projects, we work directly with customers to understand their products and production processes before developing the appropriate equipment solution.
Our goal is straightforward:
Make complex industrial processes easier to control, easier to repeat and easier to scale.