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Mechanical Strength Test Equipment for Current-Carrying Hose Abrasion Resistance Testing | IEC 60335 Vacuum Cleaner Hose Durability Tester

Mechanical Strength Test Equipment for Current-Carrying Hose Abrasion Resistance Testing | IEC 60335 Vacuum Cleaner Hose Durability Tester

Brand Name: HeJin
Model Number: HJ0615
MOQ: 1 Set
Price: Negotiatable
Payment Terms: L/C,D/A,T/T
Supply Ability: 10 set per month
Detail Information
Place of Origin:
China
Certification:
Third party calibration certificate/ CE(cost additional)
Reciprocating Travel:
300mm
Test Cycles:
100 Crank Revolutions
Reciprocating Stroke:
300mm
Speed Error:
≤±0.5r/min
Frame Material:
Aluminum Alloy
Load Weight:
1kg
Abrasive Cloth Speed:
0.1m/min
Crank Rotation Speed:
30r/min
Packaging Details:
Plywood
Highlight:

Mechanical strength test equipment for abrasion resistance

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Current-carrying hose durability tester

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IEC 60335 vacuum cleaner hose tester

Product Description
Mechanical Strength Test Equipment for Current-Carrying Hose Abrasion Resistance Testing | IEC 60335 Vacuum Cleaner Hose Durability Tester
Product Description

Manufacturers of household cleaning appliances constantly face safety risks: long-term repeated friction may wear out the outer layer of built-in conductive hoses, exposing internal wires and bringing hidden dangers. Our conductive hose abrasion durability tester effectively solves this verification challenge. As an original equipment maker with independent R&D and production capabilities, HeJin develops this household appliance testing instrument strictly in accordance with international IEC standards. It replicates the actual friction conditions of vacuum cleaner conductive hoses during daily use, generating repeatable, reliable abrasion data to support product certification and quality control. We deliver testing solutions without middleman premiums. We provide comprehensive technical support for laboratories and home appliance manufacturers globally, covering pre-order scheme confirmation and long-term maintenance services.

Product Introduction

For enterprises manufacturing vacuum cleaners and water suction cleaning appliances, the safety performance of conductive carrying hoses directly determines whether products meet international electrical safety specifications. If the hose outer shell becomes damaged after prolonged operation, internal insulation failure will trigger major safety hazards. For this reason, laboratory simulation testing is essential for new product development and batch incoming inspection.

Developed and manufactured in-house by HeJin technical team, this conductive hose abrasion durability tester is a dedicated household appliance testing instrument designed to satisfy all requirements stated under IEC 60335-2-2 Clause 21.102. The equipment simulates reciprocating movement of hoses and continuous friction against abrasive cloth under real usage scenarios, so engineers can accurately assess the abrasion resistance of conductive hoses.

Unlike products assembled by trading companies, we control every production link in-house, including frame machining, transmission assembly, PLC programming and precision calibration. Adopting a stabilized aluminum alloy frame and anti-vibration transmission mechanism, the tester maintains consistent operating performance even during long continuous testing.

After completing preset abrasion cycles, operators can inspect whether hose base insulation is exposed and carry out subsequent dielectric strength testing. All generated data meets audit requirements of third-party laboratories and certification bodies for CE and overseas market access. It can be deployed for R&D material comparison, sampling inspection, mass production QC and third-party testing laboratories. As a direct manufacturer, HeJin accepts structural and functional customization based on unique testing requirements.

Product Features
  1. Fully Compliant With IEC 60335-2-2 Clause 21.102: Standard test structure consistent with international standard drawing, directly recognized by certification institutions
  2. Stable PLC + Touch Screen Intelligent Control: Programmable preset test cycles, real-time running status display, automatic stop after completing testing
  3. Precise Constant-Speed Crank Transmission: Crank rotation speed stabilized at 30r/min, reciprocating travel reaches standard 300mm, speed error ≤±0.5r/min
  4. Standard Abrasive Belt Driving System: Abrasive cloth runs steadily at 0.1m/min, compatible with ISO 6344-2 P100 corundum abrasive cloth
  5. Standard 1kg Load Weight Assembly: Complete guiding structure prevents hose rotation during testing, fully consistent with standard test conditions
International Standards & Compliance
International Standard Clause Description
IEC 60335-2-2 Clause 21.102 Particular requirements for vacuum cleaners and water suction cleaning appliances
IEC 60335-2-2 Figure 101 Current-carrying hose abrasion resistance testing method
ISO 6344-2 P100 Abrasive Specification Corundum abrasive belt grain size requirements
IEC 60335-1 Clause 16.3 Electrical strength test requirements after abrasion testing
Technical Parameters Table
No. Parameter Item Standard Technical Data
1 Crank Rotating Speed 30r/min, adjustable, tolerance ≤±0.5r/min
2 Crank Reciprocating Travel 300mm
3 Abrasive Belt Moving Speed 0.1m/min
4 Suspended Load Mass 1kg
5 Max Distance Between Weight & Roller Center 600mm
6 Roller Diameter 120mm
7 Preset Test Cycle Range 0 ~ 999999 cycles
8 Working Power Supply AC 220V, 50Hz
9 Control Mode PLC + Touch Screen Control
10 Working Environment Humidity ≤85%RH, non-condensing
11 Working Ambient Temperature 5℃ ~ 40℃
12 Overall Dimension 400x350x200 mm
13 Maximum Load Current for Auxiliary Detection 0~40A Arbitrary adjustable
HeJin VS Peer Competitors Comparison Table
Standard Compliance HeJin Peer Competitors
Control System Self-developed PLC program; free program adjustment and version upgrade services Common universal controller; extra charges apply for any function modification
Frame Structure Vibration-damping aluminum alloy frame, rust-proof and long service life Thin ordinary iron frame; obvious vibration after long continuous running
Customization Service Accept fixture, function and multi-station customization with reasonable cost Only fixed standard models; high modification cost for customized demands
Price Advantage Direct factory supply without intermediate distributors, competitive cost performance Multiple layers of markup, resulting in higher final purchase price
After-Sales Service 24-hour remote engineering support, 3-year full machine warranty Only 1-year basic warranty, slow response for troubleshooting
Detailed images

Mechanical Strength Test Equipment for Current-Carrying Hose Abrasion Resistance Testing | IEC 60335 Vacuum Cleaner Hose Durability Tester

Product Functions
  1. Fully meets IEC 60335-2-2 Clause 21.102 requirements; mechanical structure follows official standard drawings and is widely recognized by certification organizations
  2. Intelligent control system combining PLC and touch screen; users can preset test cycles freely, with automatic stop upon test completion
  3. Precision crank transmission system maintains stable 30r/min rotating speed; reciprocating stroke reaches standard 300mm with speed error controlled within ±0.5r/min
  4. Stable abrasive belt driving unit; P100 corundum abrasive cloth runs at 0.1m/min in line with ISO 6344-2 specifications
  5. Equipped with standard 1kg weight assembly and guide structure to prevent hose rotation during testing
  6. Robust aluminum alloy frame with anti-rust and anti-vibration properties, suitable for long continuous operation
  7. Quick sample clamping structure to reduce hose loading time and improve daily testing efficiency
  8. Automatic cycle counting and power-off memory function, avoiding repeated parameter configuration
FAQ
Q1: Does this tester fully meet IEC 60335-2-2 Clause 21.102 certification requirements?
A: Yes. The mechanical structure, speed, travel and load all strictly follow the standard drawing parameters. The test report data can be directly used for CE certification, third-party laboratory audit.
Q2: Can I test hoses with different diameters and lengths?
A: Standard fixture fits mainstream vacuum cleaner conductive hoses. We support customized sample clamps for special size hoses, contact our engineer for customization solution.
Q3: Is the abrasive cloth included in the equipment delivery?
A: We supply a set of standard P100 corundum abrasive cloth together with the machine. Long-term consumables can be purchased from us at factory price.
Q4: Can the equipment record and export test data?
A: Standard version supports cycle counting and running record. We can add USB data export function as customized option according to your requirements.
Q5: What is the delivery cycle for standard model?
A: Standard equipment delivery cycle: 7~12 working days; customized modified models: 20~30 working days. We will confirm exact schedule in formal quotation.
Q6: What’s the difference between factory direct equipment and equipment purchased from trading companies?
A: Trading companies purchase semi-finished products and assemble, without core technical capability. HeJin owns complete machining workshop and R&D team. We can adjust structure, control program freely, after-sales response is faster and maintenance cost is lower.
About HeJin

HeJin is a professional manufacturer specializing in Mechanical Strength Test Equipment, Environmental Test Equipment, Leak Testing Equipment, and Automotive Parts Testing Solutions.

Our mission is to help manufacturers improve product reliability and comply with international testing standards.