products details

Home Products

EV Power Battery Crush & Nail Penetration Test System for Automotive Safety Validation | Lithium Battery Abuse Test Equipment

Brand Name:	HeJin / Third-party partners
Model Number:	HJ-APTE0104
MOQ:	1 Set
Price:	Negotiatable
Payment Terms:	L/C,T/T
Supply Ability:	10 set per month

Detail Information

Product Description

Detail Information

Place of Origin:

China

Certification:

Third party calibration certificate(cost additional)

Extrusion Head:

Standard Flat Extrusion Head, Area ≥20cm²

Extrusion Degree:

13 ± 0.2kN, Held For 1min

Steel Needle:

2mm-φ8mm High-temperature Resistant Steel Needle

Steel Needle Length:

100mm (customizable)

Extrusion Needle Puncture Speed:

4-40mm/s Adjustable

Machine Weight:

280kg

Power Supply:

AC380V

Power:

2kw

Packaging Details:

Plywood

Highlight:

EV power battery crush test system

lithium battery nail penetration tester

automotive battery abuse test equipment

Product Description

EV Power Battery Crush & Nail Penetration Test System

Comprehensive automotive safety validation equipment for lithium battery abuse testing, designed to simulate real-world accident scenarios and ensure battery integrity under extreme conditions.

Product Overview

The HeJin Battery Crush & Nail Penetration Test System evaluates electric vehicle battery safety under mechanical abuse conditions. This advanced testing equipment simulates crash forces, compression events, and internal short circuits to identify potential failure points and enhance battery design safety.

Key Features & Advantages

Heavy-duty structural frame designed for high-force mechanical abuse tests
High-precision servo or hydraulic loading system for stable, repeatable results
Real-time force, displacement, voltage, and temperature monitoring
Enclosed explosion-proof chamber with multi-level safety interlocks
Adjustable crush direction and penetration position for diverse test scenarios

International Compliance Standards

GB/T 31467.3 - Lithium-ion traction battery safety requirements (Crush & Nail Penetration)
GB 38031 - Electric vehicles traction battery safety requirements
IEC 62660-2 - Secondary lithium-ion cells for propulsion of electric vehicles
IEC 62133 - Safety requirements for batteries used in portable devices
UN 38.3 - Transportation testing for lithium batteries
ISO 12405-4 - Electrically propelled road vehicles battery test specification
SAE J2464 - Electric and Hybrid Vehicle REESS Safety and Abuse Testing

Applications

EV power battery safety validation
Automotive OEM battery qualification testing
Battery R&D and design verification
Third-party laboratory certification testing
Battery module and pack compliance evaluation

Technical Specifications

Inner Chamber Dimensions	520450560mm
External Dimensions	8007001730mm
Inner Chamber Material	SUS#304 stainless steel plate, 1.2mm thick
Outer Chamber Material	A3 steel plate with painted finish, 1.5mm thick
Observation Window	250*250mm double-layered tempered glass with stainless steel mesh
Exhaust Vent	100mm diameter, located at the rear of the chamber
Pressure Relief Port	200*200mm opening; releases pressure during sample explosion
Door Configuration	Single door with safety limit switch and explosion-proof chain
Test Hole	50mm diameter for temperature, voltage, current data acquisition lines
Drive Method	Hydraulic drive
Force Range	1-20kN
Force Measurement Accuracy	0.1N
Extrusion Stroke	250mm
Force Display	Touch Screen

Product Images

Frequently Asked Questions

Can the system test both battery cells and packs?

Yes. The equipment supports cells, modules, and complete battery packs.

Is the equipment compliant with international standards?

It is designed based on IEC, ISO, UN, GB, and SAE safety testing requirements.

Can test force and penetration speed be customized?

Absolutely. HeJin offers full customization based on your testing standard.

How is operator safety ensured during testing?

The system includes explosion-proof chambers, emergency stop systems, and multi-layer safety interlocks.

Do you provide overseas technical support?

Yes. We provide remote guidance, documentation, and international service support.

Tags:

Auto Parts Test Equipment

Leak Testing Equipment

Environmental Test Chamber

IP Test Equipment

Mechanical Strength Test

Automatic Brazing Machine

IEC Test Equipment

Flammability Testing Equipment

Impact Testing Machine

Plug Socket Test Equipment

Appliance Performance Test Lab

Test Finger Probe

Household Appliance Test Equipment

Vacuum Testing Equipment

Vacuum Furnace

Vacuum Coating Machine

Auto Parts Test Equipment

Leak Testing Equipment

Environmental Test Chamber

IP Test Equipment

Mechanical Strength Test

Automatic Brazing Machine

IEC Test Equipment

Flammability Testing Equipment

Impact Testing Machine

Plug Socket Test Equipment

Appliance Performance Test Lab

Test Finger Probe

Household Appliance Test Equipment

Vacuum Testing Equipment

Vacuum Furnace

Vacuum Coating Machine

products details

EV Power Battery Crush & Nail Penetration Test System for Automotive Safety Validation | Lithium Battery Abuse Test Equipment

EV Power Battery Crush & Nail Penetration Test System for Automotive Safety Validation | Lithium Battery Abuse Test Equipment

EV power battery crush test system

lithium battery nail penetration tester

automotive battery abuse test equipment